Advantages of vertical production lines (taking a 100,000-ton production line as an example)
Advantages:
1. Low equipment cost:The vertical production line reduces the use of 6 sand mills and 8 coarse grinding tanks, making the production line simpler and occupying a smaller area.The rough grinding step is omitted, thereby reducing equipment configuration costs.。
2. Higher production capacity:The vertical grinding machine has an effective working time of up to 350 days and an annual output of 119,700 tons. In comparison, the horizontal sand mill has an annual output of 102,600 tons because the screen needs to be cleaned every month.The vertical line can produce an additional 17,100 tons per year and requires maintenance only twice a year.
3. Reduce labor and consumable costs: The horizontal production line requires frequent disassembly and maintenance, while the vertical production line requires only one person to operate because it is not easy to block materials. It saves 400,000 yuan in labor and consumable costs every year.
4. Reduce the cost of zirconium beads: Horizontal sand mill needs to eliminate 20% of zirconium beads every year, with a cost of 2.4 million yuan. The vertical production line does not require screening, the elimination rate is only 1%, and the cost is 120,000 yuan. The cost of zirconium beads can be saved by 2.28 million yuan every year.
5. Reduce energy consumption costs: The total power of the coarse grinder and coarse grinding tank of the horizontal production line is 2,776KW, and the annual power consumption is 12,991,680 kWh. The vertical production line does not require these equipment and can save 12,991,680 kilowatt hours of electricity every year.
Advantages of vertical sand mill
Advantages: ultra-fine, low energy consumption, no material clogging, no ball leakage, large capacity, high efficiency
1. Vertical structure, advanced design concept, vertical installation of the spindle, no deformation, Operation is more stable.
2. No screen structure, special centrifugal separation system, never blocked, can use 0.03mm, 0.05mm, 0.1mm, 0.2mm, 0.3mm and above zirconium beads, which can challenge the finer grinding limit.
3. The utilization rate of grinding media is increased by 90%. It is no longer necessary to regularly screen zirconium beads and eliminate the need to eliminate small grinding zirconium beads.
4. After grinding, the particle size distribution is narrower. The centrifugal separator has a classification function for particles. Smaller particles are discharged first, and larger particles continue to be ground.
5. The grinding barrel can be raised and lowered automatically, making it easy to disassemble and maintain. One person can maintain multiple pieces of equipment.
6, 1-1000L full series models to meet different production volumes.
7. Equipped with a permanent magnet energy-saving motor, the unit energy consumption is 20% lower than traditional equipment.
8. The efficiency is more than 30% higher than the traditional horizontal type.
Technical parameters:
LPM Vertical Sand Mill | Ordinary Horizontal Sand Mill | |
Screen | No Screen Needed | Screen Required |
Grinding Media Size | 0.03-1.0mm | 0.3-1.0mm |
Grinding process | Direct fine grinding | First coarse grinding and then fine grinding |
Grinding effect | Centrifugal classification function, more uniform particle size distribution | No classification function , wider particle size distribution |
Material viscosity | 0-6000 CPS | 0-20000 CPS |
Maintenance of the outlet | No need to clean the screen, no stuck balls and no blocking | Need to clean the screen regularly, small balls are easy to block the screen |
Grinding media maintenance | No need for sieve balls | Required Regular screening balls |
Media utilization | more than 90% (0.3mm zirconium balls smaller than 0.2mm are still available) | less than 30% (0.3mm zirconium balls smaller than 0.2mm need to be eliminated) |
Energy consumption | Save 30% | Need to be divided into coarse and fine grinding Energy consumption is higher |
Efficiency | Increase 30% | Lower |
Maintenance cost | Once every 6 months (1 person) | Once a month (more than 4 people) |
Disassembly and assembly time | 1 hour | 3-6 hours |
Advantages of vertical production lines (taking a 100,000-ton production line as an example)
Advantages:
1. Low equipment cost:The vertical production line reduces the use of 6 sand mills and 8 coarse grinding tanks, making the production line simpler and occupying a smaller area.The rough grinding step is omitted, thereby reducing equipment configuration costs.。
2. Higher production capacity:The vertical grinding machine has an effective working time of up to 350 days and an annual output of 119,700 tons. In comparison, the horizontal sand mill has an annual output of 102,600 tons because the screen needs to be cleaned every month.The vertical line can produce an additional 17,100 tons per year and requires maintenance only twice a year.
3. Reduce labor and consumable costs: The horizontal production line requires frequent disassembly and maintenance, while the vertical production line requires only one person to operate because it is not easy to block materials. It saves 400,000 yuan in labor and consumable costs every year.
4. Reduce the cost of zirconium beads: Horizontal sand mill needs to eliminate 20% of zirconium beads every year, with a cost of 2.4 million yuan. The vertical production line does not require screening, the elimination rate is only 1%, and the cost is 120,000 yuan. The cost of zirconium beads can be saved by 2.28 million yuan every year.
5. Reduce energy consumption costs: The total power of the coarse grinder and coarse grinding tank of the horizontal production line is 2,776KW, and the annual power consumption is 12,991,680 kWh. The vertical production line does not require these equipment and can save 12,991,680 kilowatt hours of electricity every year.
Advantages of vertical sand mill
Advantages: ultra-fine, low energy consumption, no material clogging, no ball leakage, large capacity, high efficiency
1. Vertical structure, advanced design concept, vertical installation of the spindle, no deformation, Operation is more stable.
2. No screen structure, special centrifugal separation system, never blocked, can use 0.03mm, 0.05mm, 0.1mm, 0.2mm, 0.3mm and above zirconium beads, which can challenge the finer grinding limit.
3. The utilization rate of grinding media is increased by 90%. It is no longer necessary to regularly screen zirconium beads and eliminate the need to eliminate small grinding zirconium beads.
4. After grinding, the particle size distribution is narrower. The centrifugal separator has a classification function for particles. Smaller particles are discharged first, and larger particles continue to be ground.
5. The grinding barrel can be raised and lowered automatically, making it easy to disassemble and maintain. One person can maintain multiple pieces of equipment.
6, 1-1000L full series models to meet different production volumes.
7. Equipped with a permanent magnet energy-saving motor, the unit energy consumption is 20% lower than traditional equipment.
8. The efficiency is more than 30% higher than the traditional horizontal type.
Technical parameters:
LPM Vertical Sand Mill | Ordinary Horizontal Sand Mill | |
Screen | No Screen Needed | Screen Required |
Grinding Media Size | 0.03-1.0mm | 0.3-1.0mm |
Grinding process | Direct fine grinding | First coarse grinding and then fine grinding |
Grinding effect | Centrifugal classification function, more uniform particle size distribution | No classification function , wider particle size distribution |
Material viscosity | 0-6000 CPS | 0-20000 CPS |
Maintenance of the outlet | No need to clean the screen, no stuck balls and no blocking | Need to clean the screen regularly, small balls are easy to block the screen |
Grinding media maintenance | No need for sieve balls | Required Regular screening balls |
Media utilization | more than 90% (0.3mm zirconium balls smaller than 0.2mm are still available) | less than 30% (0.3mm zirconium balls smaller than 0.2mm need to be eliminated) |
Energy consumption | Save 30% | Need to be divided into coarse and fine grinding Energy consumption is higher |
Efficiency | Increase 30% | Lower |
Maintenance cost | Once every 6 months (1 person) | Once a month (more than 4 people) |
Disassembly and assembly time | 1 hour | 3-6 hours |